MFG AUTOMATION LLC

MFG AUTOMATION LLC MFG AUTOMATION LLC MFG AUTOMATION LLC

MFG AUTOMATION LLC

MFG AUTOMATION LLC MFG AUTOMATION LLC MFG AUTOMATION LLC
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About

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Robotic Systems Integrator

Robotic Systems Integrator

Robotic Systems Integrator

MFG AUTOMATION has been an ABB Authorized Value Provider for over 15 years. We exclusively offer their products and services in all of our systems. Selecting the right robot for an application is the most important first step in any systems design.

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Industries We Serve

Robotic Systems Integrator

Robotic Systems Integrator

  • Aerospace
  • General Industrial
  • Pharmaceutical
  • Food & Beverage
  • Plastics
  • Consumer

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Applications We Love

Robotic Systems Integrator

Applications We Love

  • Laser Cutting, Drilling, Welding
  • Material Handling
  • Part tending
  • High Speed Assembly
  • Packaging
  • Palletizing
  • Stacking / De-Stacking / Sorting
  • Inspection / Vision
  • Dispensing
  • Welding
  • Grinding / Deburr
  • Cleaning
  • Part Painting
  • QC
  • Part Tracking
  • Vision Guidance
  • Retail Services

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MFG AUTOMATION offers a complete range of product services

Full Service - Single source for all your product needs

With over 40 years of automation controls experience we offer support for a full range of process control equipment and industrial automation integration services. Having the option of using robotic technology greatly simplifies a cells configuration and hardware content. 

 

Today the robot may represent only 25% of our typical control package. Our strength is in supplying complete turn key systems that incorporate other innovations of synergistic hardware and software products needed to meet process requirements.


Plus we integrate process systems such as vision inspection, indexing systems, servo positioning, packaging, conveying, material handling, welding, weight systems, sorting systems, plus many other conventional process technologies.

Project Services

  • System design
  • New Build
  • Retrofit Integration
  • Panel assembly & test
  • Part handling
  • Safety
  • Drive Integration
  • PC Control
  • Control programming
  • Industrial networking
  • HMI / SCADA development
  • Part tracking
  • Vision control & inspection
  • Installation / Rigging
  • Test / Debug
  • As Built Documentation

Custom Designs and Installations by MFG

Smart EOAT

Positioner Conversion

Multi Function EOAT

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Custom designed multi function end-of-arm tools. . Programmed to change force and size parameters real time from pick-to-pick

Multi Function EOAT

Positioner Conversion

Multi Function EOAT

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Vision guided multi function end-of-arm-tools capable picking multiple loads including CHEP pallets

Positioner Conversion

Positioner Conversion

Interactive Workstations

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ABB's 2 axis positioner modified by MFG to a 3 axis system with a rotary planetary hub driving 6 rotary fixtures synchronized for simultaneous rotational positioning.

Interactive Workstations

Auto Turban Vane Cleaning

Interactive Workstations

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Custom designed consumer point of delivery work stations. Standalone user interface for item storage and retrieval. 

Smart Tending

Auto Turban Vane Cleaning

Auto Turban Vane Cleaning

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Large scale machine tending end-of-arm-tool with a vision tracking part sort system. A mix of 5 different products can be tracked and sorted simultaneously

Auto Turban Vane Cleaning

Auto Turban Vane Cleaning

Auto Turban Vane Cleaning

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MFG has developed a patent pending turban vane cleaning process. By using an ABB robot with an automatic tool change system we interchange both laser drill and diamond grinding cone to remove plasma spray.  The life of the diamond bits are extended by 300% and the process time is significantly reduced.

Review additional details

Multitasking Small Part Processing

 Small parts are loaded onto carriers which are sorted for processing. The system is capable of processing batching five different products simultaneously.  

Vision Controlled Picking & Conveyor Tracking

  • Dynamic part recognition
  • Random part location and angle
  • Conveyor Tracking
  • Part Aquisition
  • Precision placement
  • Smart Tooling for 50 different parts

Furnace Tending

This is the extraction side of the process. Filled containers are removed from the process tubes, emptied, then automatically returned to the system for refilling and re-loading into the process tubes.

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Gantry Systems

Laser Part Scanning

This two axis gantry in combination with a six axis inverted robot is being staged for initial testing and configuration. The system will manipulate a laser scanner head around large parts to create 3D models that will then be used for QC and part validation. 

Learn More

Gantry systems and track systems are often used to move a robot through large work areas. This allows a single machine to perform more work due to the extended reach.

Find out more
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Small Part Assembly

Stage & Test

Here we have staged two robots and seven bowl feeders, each is uniquely designed for a specific part. The robots have custom end-of-arm-tools for handling multiple parts. Both robots are synchronized to assemble and test a seven part assembly.  The final part is checked for compliance and functionality prior to packaging.

Smart Sort & Multi Robot Systems

Find out more
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Palletizing

We offer a multitude of palletizing options across a wide range of industries. End-of-arm-tooling for product handling is designed and assembled by MFG to specific payload requirements. In some cases we utilize track systems to maximize throughput and flexibility. When feasible we try to design open floor plans without sacrificing safety.

Dispensing

Palletizing

Palletizing

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Open Cell dispensing with articulated safety lasers. Overhead track providing floor access. At the time of this installation it was the first to offer a safe work envelop with the robot.

Palletizing

Palletizing

Palletizing

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Complete systems with formers, inserters, sealers, conveying, QC, printing, wrapping

Welding

Palletizing

Precision Fixtures

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Stand alone welding pods 1" steel construction powder coated.

Precision Fixtures

Vision Guided Picking

Precision Fixtures

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Precision part fixturing for part manipulation synchronized with the robot

Vision Guided Picking

Vision Guided Picking

Vision Guided Picking

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Dynamic part recognition, locating, and vision guided pick.

Rotary Tables

Vision Guided Picking

Vision Guided Picking

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Custom rotary tables support part processing

Have questions - please contact us

Please click below and send us a quick message regarding your interest. No need to fill out forms - we keep it simple....

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MFG AUTOMATION LLC

32 Nott Highway, Ashford, Connecticut 06278, United States

860 656-9682

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